Replacing Controls on the Steering Column

Adjusting the Handlebars When They Are Crooked You are reading Replacing Controls on the Steering Column 3 minutes Continue Replace the headlight
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In this guide, we'll show you, step by step, how to replace the controls on the handlebar of your VMAX E-Scooter yourself.

Model VX5
Time required approx. 25–45 minutes
Difficulty Advanced

Tools Required

  • 2.5 mm Allen wrench
  • 3 mm Allen wrench
  • 5 mm Allen wrench
  • Scissors
  • Electrical tape or heat-shrink tubing
  • Hot-air dryer or lighter
Before you begin, make sure your VMAX E-Scooter is E-Scooter . Work on a stable surface and have all your tools within easy reach.

Instructions

1

Remove the headlight

Loosen the front light retaining screw on the VX5

The wiring for your handlebar assembly is located behind the headlight. Therefore, start by removing the headlight by unscrewing the retaining screw behind the opening.

2

Remove the headlight cover

Screws on the front light cover of the VX5

Now you can see the screws that hold the headlight cover in place. Remove them to gain access to the wiring.

3

Loosen the handlebars

Loosen the handlebar clamp on the VX5

Loosen the handlebar clamp. It is secured to the handlebar stem with four Allen screws.

4

Remove the controls

Depending on the control, you'll need to loosen all the components on the corresponding side of the scooter so you can route the cables through the handlebars.

For example, remove the thumb throttle or brake lever.

Attaching the Thumb Throttle to the VX5
Mounting the Brake Lever on the VX5
5

Replace and Wire the Control Element

Loosen the heat-shrink tubing on the affected components and pull them off the steering bridge.

Prepare the new heat-shrink tubing and slide it over the connectors. Then attach the new control elements and reconnect the cables.

Next, carefully insulate the connections.

6

Reinstall the handlebars and headlight

Reattach the handlebars to the steering head and tighten the bolts evenly.

Next, reinstall the headlight cover and the headlight itself.

When assembling the unit, make sure that all screws are tightened properly and that no cables are pinched or damaged.

Check the result

After assembly, check to make sure all controls are working properly. Pay particular attention to the throttle, brake lever, and the secure routing of the cables through the handlebars.

E-Scooter repairs, start by carefully testing your VMAX E-Scooter while it's stationary before using it normally again in your daily life.

Frequently Asked Questions

Here you'll find answers to frequently asked questions about this repair.

Do I always have to remove the headlight?

Yes, since the wiring is located behind the headlight, you'll need to remove it to access the cables.

Can I use electrical tape instead of heat-shrink tubing?

Yes, electrical tape is an alternative. However, heat-shrink tubing usually provides a more secure and neater connection.

What should you do if a control doesn't work after replacing it?

Check the connectors and the insulation on the cables. Make sure all connections are secure and undamaged.

If you're unsure or need help, our local service teams are here to assist you.